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SPONGE IRON POWDER AS A POSSIBLE FUEL OF THE FUTURE

Dr. Yuriy Shoshin, TU/e

Dr. Yuriy Shoshin also emphasized the energy transition to novel non-polluting renewable energy carriers.

Preliminary studies show that iron is a prime candidate fuel for future “green" energetics. Fine iron powders can be burnt at electrical power plants as is currently done with coal dust. Moreover, fine iron powder fuel can be used for ships or locomotives equipped with external combustion engines. Technologies for burning powdery fuels are well developed and widely used in power plants and industrial boilers; 97% of coal power plants burn pulverized coal. Only small modifications are needed to adapt these technologies for iron powder.
The high energy density of metal fuels was demonstrated by dr. Yuriy Shoshin (TU/e) who combusted some metal powder during the event leading to a very big flash

Methods for the reduction of iron oxide back to iron are well known: this is actually how all iron is produced.

Comparison of existing iron making technologies suggests that the Direct Reduced (sponge) Iron (DRI) process can be the best starting point for future “green" iron fuel recycling at industrial scale. Pure hydrogen can be used in many existing DRI technologies. Combining DRI process with hydrogen production from solar or wind power can make iron fuel cycle entirely CO2-free.

However, Dr. Shoshin also explained that significant modifications of existing technologies, or new type reactors may be needed to directly reduce fine iron oxide powders (the product of iron powder combustion), avoiding pelletizing, grinding or melting of iron.

Solving engineering problems on the way to clean iron energy requires joint international efforts involving both academic and industrial sectors, which is why TU/e is interested in this promising novel fuel.

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07 oktober 2025

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